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Stem Seals and Packing Configuration
Determining Load on Thermafoil Stem packing
Torque Formula for Grafoil Valve Packing Rings
DynaPak DCP High-Cycle Valve Stem Packing

Stem Seals and Packing Configuration

Several styles and configurations are available using Thermafoil seals and Thermabraid packing. Many stem seal designs use a single style of material or a combination of styles for a specific set of parameters. We have chosen the most popular styles and their recommended use for your design consideration. The following is the definition of various styles used in stem sealing arrangements.

Die-molded rings: made from Grafoil/Thermafoil ribbon material these are the most widely used as a seal rings in valve applications. .

Die cut laminated rings: made from sheets of Thermafoil laminated and cured, these are the most precision rings for valve applications.

Die cut and coined laminated rings: constructed the same as our standard laminated, these rings are coined for high density, precision applications.

Tri-clad rings: using either die-molded or die cut rings and cladding them with metal foil provides all the features of yarn rings and seal rings in one piece. .

Thermabraid 6000: high-density die-molded Thermabraid for use as anti-extrusion rings. .

Graphite and carbon yarn rings: supplied as end rings for packing sets, these rings provide two benefits. First, they provide anti-extrusion benefits for the flexible graphite and should be used in pressures exceeding 500 psi. Secondly, they provide a wiping action to clean the valve stem and should be used in most rising stem control valves. Caution should be taken when using this type of product in very high pressures.

Determining Load on Thermafoil Stem Packing

Achieving the proper load on valve stem packing takes in many variables and it would be most impractical to try and address all of them here. The following is from UCAR Carbon's technical bulletin and is a good reference.

Torque Formula for Grafoil Valve Packing Rings

The development of Union Carbide's torque formula is based on the valve being packed with Grafoil and graphite or carbon yarn end rings. The Grafoil rings should be standard 90 lbs/cu. ft. +/-5 lbs/cu. ft. DMRP packing rings. The stack height of 5 rings is preferred for developing good sealing characteristics. A spacer in the stuffing box does not change the results. If double stack height is needed in the valve, each stack should be torqued to specification before a lantern ring or another stack is installed.

To calculate minimum torque requirements for Grafoil, the following equations apply:

Equations to use when max. line pressure is less than 2000 PSI

At line pressures less than 2000 PSI the following equation should be used to seat the DMRP packing ring and reform them to the stuffing box and stem.

After the DMRP packing rings are reformed, the following equation can be used to maintain seal.

Do not use less than 1800 PSI in any case.

If stem friction is too high consider using fewer sealing rings.

Equation to use when max. line pressure is between 2000 and 4500 PSI

Equation to use when max. line pressure is greater than 4500 PSI

Where: safety factor	1.75 max.
	1.25 min.




	It is recommended that bolts be re-torqued after the stem has been stroked ten times. * friction factors:

all well lubricated bolts and nuts	0.12
steel bolts and nuts	0.2
stainless steel bolts and nuts	0.5


	DynaPak DCP High-Cycle Valve Stem Packing Constructed of two high-density molded Thermabraid style flexible graphite end rings with inconel reinforcement and three (center) densitycontrolled Thermafoil TF-B die molded sealing rings. *The DCP Advantage*...High-density end rings provide rapid and uniform load transfer from the gland follower directly to the sealing rings. The lower density sealing rings easily transfer this axial loading into radial force and move to the stem improving the consistency and control of the gland tightening process to achieve positive stem sealing with minimal stem drag. These same high-density end rings actually allow for smoother valve operation with reduced stem drag as the high-density end rings are not prone to move radially inward to the stem during the tightening process. Inconel reinforcement on the end rings creates an extrusion barrier and provides wiping action for rising stem applications. Easy to install, saving time and reducing maintenance costs. Available for standard and metric valve stuffing boxes. Can be used for rising and rotating-rising valve stem applications. Recommended for Operating Environments: Temperatures: -328°F (200°C) to +850°F Atmosphere to +1200°F (650°C) Steam PH Range: Full Range 0-14 Pressure: To 5,000 psi Click for larger image. This information is not to be taken as a warranty or representation for which we assume legal responsibility nor as permission or recommendation to practice any patented invention without a license. It is offered solely for your consideration, investigation and verification. Different Packing Configurations are available on our Interactive CD-ROM. Sign up for your free CD-ROM Here.

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